Mashiinka Samaynta Xashiishka TPE iyo Faakuumka

TPE (thermoplastic elastomer) sagxadaha sagxadaha baabuurka iyo sagxadaha jirridda waa alaab aad caan u ah sannadihii u dambeeyay, si tartiib tartiib ah u beddelaya alaabada PVC iyo EVA-dhaqameedka sababtoo ah saaxiibtinimo deegaanka, ur la'aanta, jilicsanaanta, silbashada ka hortagga, nadiifinta fudud, dib-u-warshadaynta, iyo faa'iidooyinka kale. Khadka wax-soo-saarkiisu waa isku-darka tillaabooyin iyo habab badan, halkii uu ka ahaan lahaa hal qalab.

Soo saarista sariiraha baabuurta ee TPE ayaa inta badan ku lug leh laba hab oo waaweyn:

1. Extrusion xaashida: Soo saarista duubka ama go'yaasha alaabta TPE.

2. Cadaadiska kulul iyo jarista: Kulul oo jilci xaashida, ku cadaadi qaab gaar ah oo 3D ah oo ah nooca gaadhiga ee caaryada, jar cidhifyada iyo geesaha.

Dhammaan khadka wax-soo-saarka waa isku-darka khadka extrusion iyo khadka samaynta kulul.

Qeybta 1: Khadka Wax Soo Saarka Xaashida TPE

Ujeedada xariiqan ayaa ah in la soo saaro duubo TPE ah oo buuxiya shuruudaha dhumucda, ballaca, adkaanta, iyo qaabka dusha sare.

Qaybaha ugu muhiimsan:

1. Habka habaynta alaabta ceeriin:

Qalajiyaha hopper (ikhtiyaar): Pellets TPE inta badan maaha kuwa si fudud u hygroscopic sida ABS, laakiin jawiga qoyan ama leh shuruudaha dusha sare ee aadka u sarreeya, waxaa lagula talinayaa in la isticmaalo qalajiyaha kulul ee fudud si looga saaro qoyaanka dusha sare.

Quudinta Vacuum: Waxay si toos ah ugu keentaa pellets TPE hopper.

2. Nidaamka soo saarista:

· Hal fur-fure: qaabeynta caadiga ah, oo awood u leh in ay balaastiig ka dhigto TPE. Dhererka ilaa dhexroorka saamiga (L/D) ee daboolka waxaa lagula talinayaa inuu ahaado 28:1 ama ka sareeya si loo hubiyo dhalaalid labis ah.

Badelaha shaashadda: aaladda lagama maarmaanka ah ee loo isticmaalo in lagu sifeeyo wasakhda dhalaalaysa iyo in la hubiyo in alaabtu aanay cillad lahayn.

·T{0}qaabeeya madaxa dhinta: loogu talagalay qaabka hanger si loogu qaabeeyo TPE dhalaalaysa oo ah xaashi banaan oo ballac ah oo la rabo.

3. Habka qaabaynta iyo qaboojinta:

Xidhmada rullaluistemadka qaboojinta: Tani waa mid ka mid ah qalabka muhiimka ah ee wax soo saarka suufka baabuurta ee TPE.

Shaqada: Billet-ka ka soo baxaysa caaryada ayaa isla markiiba la haga inta u dhaxaysa - dhexroor qaboojiye rullalulatada birta ah.

Daawaynta dusha sare: Dusha rullaluistemadka birta ee xardhan waxaa lagu xardhay qaabab nashqadeysan (sida qaababka qayb ka mid ah silbashada, qaababka la cadaydo, calaamado, iwm.), iyo cadaadiska, qaababka ayaa si cad loogu daabacay dusha xaashida TPE, halka rullaluistudhka qaboojinta si degdeg ah u qaboojinayso oo u qaabaynayso.

· Saamaynta laba-geesoodka ah: Isku-habaynta, hal{0}}labo-labo leh oo qurxin leh ama labajibaaran{1}} waa la soo saari karaa.

4. Habka jiidashada iyo dabaysha:

Cagaf: Wuxuu bixiyaa xoog jiidasho deggan.

Winder si toos ah: Ku rogo TPE-da la qaboojiyey ee la qaboojiyey gariiradaha waaweyn (gariiradaha sare), adigoo sugaya habka xiga.

Qeybta 2: Cadaadis kulul iyo jarista khadka wax soo saarka

Xariiqan ayaa mas'uul ka ah u beddelashada duubabka TPE ee fidsan saddex{0}} sagxadaha sagxada baabuurka ee cabbirka leh.

Qaybaha ugu muhiimsan:

1. Qalabka alaabta iyo rugta kulayliyaha ka hor:

Ku rakib hooyada TPE-da ee ku dul duuban makiinada quudinta.

Xaashida marka hore si isku mid ah ayaa loogu kululeeyaa foornada infrared ilaa barta jilicsan ee TPE (badanaa qiyaastii 150-180 darajo C), taasoo ka dhigaysa mid jilicsan oo jilicsan.

2. Mashiinka qaabaynta saxaafadda kulul:

Qalabka asaasiga ah: cufan weyn oo afar tiir ah ama laba tiir oo saxafad haydaroolik ah (ama sare -presso stamping servo).

· Caaryada: Labada caaryada sare iyo kuwa hooseba waxay ka samaysan yihiin aluminium aluminium ah ama caaryaal bir ah, godka caaryada waxaa lagu farsameeyay CNC iyadoo loo eegayo xogta 3D ee nooca gaariga ee gaarka ah, oo leh faahfaahin sax ah.

·Process: The heated and softened sheet is automatically fed into the lower mold of the mold ->the upper mold is rapidly pressed down ->marka la eego ficilka la isku daray ee cadaadiska xooggan (badanaa tobanaan ilaa boqolaal tan) iyo vacuum (vacuum godad), xaashida waa la fidiyaa oo si adag ugu dheggan daloolka caaryada, ka dib marka la qaboojiyo, waxay samaysaa 3D saddex-qaab cabbir ah.

Nidaamka Vacuum: Waa furaha samaynta caddayn, kaas oo soo saari kara hawo u dhaxaysa caaryada iyo walxaha, taas oo u oggolaanaysa xaashida inay si fiican u soo celiso faahfaahin kasta oo caaryada ah.

3. Qaboojinta iyo soo celinta:

Ka dib qaabaynta, alaabtu waxay u baahan tahay in la qaboojiyo oo lagu qaabeeyo gudaha caaryada ama ka dib marka la saaro.

· Farsamo ama gacanta ka saarida badhkii{0}}alaabada dhammaatay ka dib qaabaynta

4. Mashiinka wax lagu gooyo (mashiinka wax lagu gooyo):

Mashiinka feerka Haydarooliga: Isticmaalka mindi fiiqan ayaa dhinta, burburka xad-dhaafka ah iyo qaab-dhismeedka suufka cagta la sameeyay si sax ah ayaa loo feeray si loo helo qaabka ugu dambeeya.

Qaabka caaryada mindida ayaa si buuxda ula jaan qaadaysa xuubka u dambeeya ee suufka cagta.

5. Nidaamka dib u warshadaynta walxaha Edge (muhiim ah):

Xaraashyada la jaray (Waxyaabaha TPE waxa ay noqon karaan 100% dib loo warshadeeyay) si dhexe ayaa loo jajabiyaa qaybo waxaana lagu qasi karaa walxo cusub oo qayb ahaan ah (sida 20% -30%) ee dabaysha, taas oo aad u yaraynaysa kharashka alaabta ceeriin iyo buuxinta shuruudaha deegaanka.

1. Meelaynta alaabta: Go'aami tirada caaryada ( moodooyinka badan ee la daboolay, ayaa ka weyn maalgashiga) iyo heerka qalabka.
2. Heerka Automation-ka: Haddii si toos ah loo isticmaalo rarista iyo dejinta hubka robot-ka waxay si toos ah u saamaynaysaa kharashka shaqada iyo hufnaanta.
3. Caaryada: Caaryadu waa maalgashiga labaad ee ugu weyn ka dib qalabka. Noocyada aluminiumka ah ee aluminiumku waxay leeyihiin qiimo jaban iyo cimri gaaban, oo ku habboon shaybaarka ama wax soo saarka yar yar; Caaryada birtu waxay leeyihiin qiimo sare iyo cimri dheer, taas oo ka dhigaysa inay ku habboon yihiin wax soo saarka baaxadda leh -
4. Ilaalinta deegaanka iyo dib u warshadaynta: Dib u warshadaynta alaabta TPE waa faa'iido aad u weyn, waana in lagu wanaajiyaa nidaamka dib u warshadaynta qashinka si loo kordhiyo faa'iidooyinka dhaqaale.

Extrusion baabuurka TPE iyo mashiinka samaynta faakuumka waa khadka wax soo saarka ee caadiga ah "extrusion+processing qoto dheer".
Qaybta hore (extrusion) waxa ay masuul ka tahay agabka wax soo saarka iyo in ay ku deeqdo qaab-dhismeedyo aasaasi ah oo dusha sare ah (ka-hortagga sibidhka).
Qaybta dambe (qaabaynta kulul) ayaa mas'uul ka ah in ay siiso badeecada qaabkeeda u dambeeya, iyada oo la adeegsanayo caaryada iyo cadaadiska si loo gaadho u gudubka 2D ilaa 3D.
Habkan wax-soo-saarku waa mid dabacsan oo hufan, iyo noocyo kala duwan oo gogosha cagaha ah ayaa la soo saari karaa iyadoo la beddelayo caaryada. Hadda waa habka caadiga ah ee soo saarista gogosha baabuurta ee TPE.

Faa'iidooyinka alaabta aan soo saarno
Waxaan ku takhasusay cilmi baarista iyo horumarinta sagxadaha sagxada baabuurka. Noocyada baabuurta kala duwan, waxaanu haynaa noocyo kala duwan oo kala duwan oo qalab ah oo lagu dooranayo , sida foornada kululaynta kulul, caaryada vacuum, 3D caaryada, caaryada 5D, caaryada aluminium, caaryada birta, iwm. Naqshadeynta caaryada ayaa loo habeyn karaa si loo buuxiyo shuruudaha macaamiisha.

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